2ND UPDATE: Goodyear To Cut $215 Million In Costs, Improve Efficiency
September 29 2009 - 2:57PM
Dow Jones News
Goodyear Tire & Rubber Co. (GT) said Tuesday it will cut
$215 million in expenses, end its defined benefit pension plan and
make its U.S. tire plants more efficient under a new four-year
union contract.
The largest North American tire maker said sweeping changes in
job assignments, combined with the ability to offer more buyouts,
will give the company more flexibility to quickly expand or
contract its work force based on market trends. In return, Goodyear
will invest as much as $600 million over the life of the contract
and increase profit sharing.
This is the first time Goodyear has released details about the
contract ratified by the United Steelworkers union on Sept. 18. The
contract covers plants in Akron, Ohio; Buffalo, N.Y.; Danville,
Va.; Fayetteville, N.C.; Gadsden, Ala.; Topeka, Kan.; and Union
City, Tenn.
Goodyear has spent the past seven years attempting to alter past
U.S. union edicts in order to reduce excess capacity and cut worker
costs amid a volatile market dominated by consolidation, increased
import competition and higher raw material expenses. This year,
tire makers have also been hit by falling sales amid a worldwide
recession.
The Akron, Ohio company posted a $221 million net loss for the
second quarter, compared with a net income of $75 million the same
period the year before as tire industry sales fell in North America
and around the world. The company has posted losses in two of the
past three years.
"This innovative agreement can truly change the way we run these
factories," Goodyear Chief Operating Officer Richard Kramer said in
a statement Tuesday. "We can improve our efficiency, flexibility
and competitiveness in both the near-term and long-term, driving
working capital improvements and allowing us to be more responsive
to the needs of our customers."
For example, a tire builder will now be able to perform some
maintenance on his own equipment rather than passing the job to a
second worker as mandated by prior union rules. The move is
expected to improve efficiency and eliminates time lost while
waiting for a worker to respond to the problem.
Goodyear estimates it will eliminate $555 million in costs
through 2013 based on this contract and other pre-bargaining
changes.
"The goal was to reach an agreement that would reflect our
current environment," Kramer said. "We have reached that goal."
The contract still leaves the company's Union City plant in an
"unprotected" status, meaning Goodyear could shut the plant. None
of the company's other U.S. plants have unprotected status.
Kramer wouldn't comment on the plant's future.
Production at Union City was shifted from a continuous operating
schedule to a five-day, three-shift operation on July 6. The plant
produced about 12 million tires and employed about 2,300 workers
before the change.
The next step would be another round of buyouts and more
production cutbacks followed by closure. Goodyear closed high-cost
plants in six countries, eliminating the production of 25 million
tires, between 2005 and 2008. The company has also shed more than
9,000 jobs since the middle of last year.
The contract also allows for the suspension of a general wage
increase and the introduction of a defined contribution plan
instead of a defined benefit pension. The new plan affects hires
after 2006. Workers hired before 2006 will stay in the pension
plan.
New hires will also see a modest wage increase although workers
will see health-care sharing costs double to 12.5% from 6.5%.
The company will also use buyouts to respond to unexpected
market changes and the outsourcing of some maintenance positions.
The company won the right to buy out another 600 workers.
Goodyear's stock is up 3.6% at $17.13 Tuesday afternoon.
-By Jeff Bennett, Dow Jones Newswires; 248-204-5542;
jeff.bennett@dowjones.com