Itafos Inc. (TSX-V: IFOS) (“Itafos” or the “Company”) is pleased to
announce the results of the updated Feasibility Study (“FS” or
“feasibility study”) for the Farim Phosphate Project (the “Farim
Project”), a high-grade phosphate mine project located in
Guinea-Bissau, West Africa.
Farim Project 2023 FS
Highlights:
- After-tax net present value
(“NPV”) (10%) of $572 million at a base case life-of-mine (“LOM”)
average rock price of US$197.5 per tonne concentrate.
- After-tax internal rate of
return (“IRR”) of 34.9% and after-tax payback on pre-production
capital expenditures of 4.2 years.
- High-grade, free-dig
open-pit mine with an average run-of-mine (“ROM”)
P2O5
grade (dry basis) of 30.0% and an overall ROM strip ratio
of 10.09 bank cubic meters (bcm) per tonne of ROM phosphate
matrix.
- LOM production of
approximately 2.19 million tonnes per annum (“Mt/a”) of ROM
phosphate matrix on an as-received basis (at approximately 20%
moisture) or 1.75 Mt/a ROM phosphate matrix on a dry
basis.
- The process plant is
designed to achieve an annual throughput of 1.75 Mt/a. The material
from the south and north pits are expected to produce 1.36 Mt/a and
1.30 Mt/a of dried concentrate product annually,
respectively.
- Estimated pre-production
capital expenditures (“CAPEX”) of $308 million, yielding after-tax
NPV:CAPEX ratio of 1.9:1
- LOM all-in Operating Cost
of $70.9/tonne rock concentrate loaded Free on Board (“FOB”)
basis.
- Proven and Probable Mineral
Reserves of 43.8 million tonnes at 30.0%
P2O5.
David Delaney, the Company’s CEO, commented,
“The updated feasibility study confirms that the Farim Project has
robust economics and demonstrates that the Farim Project has the
potential to be an important phosphate producing asset. Additional
new phosphate capacity and capital investment are required to meet
projected phosphate global demand growth over the medium- to
long-term, which bodes well for the Farim Project, as we believe it
is one of the highest-grade undeveloped deposits in the world.”
Farim Project Feasibility
StudyA technical report, entitled “Farim Phosphate Project
– NI 43-101 Technical Report and Feasibility Study,” (the ”Farim
Technical Report”), was prepared for the Company by Ausenco
Engineering Canada Inc. (“Ausenco”) in accordance with National
Instrument 43-101 – Standards of Disclosure for Mineral Projects
(“NI 43-101”). The Report was prepared to summarize the results of
the Feasibility Study and consolidate all project de-risk work
conducted between 2015 and 2022. Ausenco was supported by KEMWorks
Technology, Inc., WSP/Golder, Knight Piésold Consulting, WF Baird
and Kristal Font Inc.
Data VerificationThe Mineral
Resource Qualified Person (“QP”), Jerry DeWolfe, P.Geo. considers
sample preparation, analytical, and security protocols employed by
the Farim Project to be acceptable. The QP has reviewed the QA/QC
procedures used by the Company including the use of certified
reference materials, blank, duplicate, and umpire data, and
considers the assay database to be adequate for Mineral Resource
estimation. The QP also carried out data verification both on site
and on the database. This included a review of the assay database
and collar locations. The QP considers the assay database to be
acceptable for Mineral Resource estimation. In addition, there are
no identified significant factors or concerns regarding the
accuracy and reliability of the results from the exploration
programs in the Project area.
Farim Project Mineral Resource
EstimateThe Farim Project’s current Mineral Resource
estimate, as shown in Table 1, was completed by WSP/Golder and has
an effective date of September 30, 2022. The QP is not aware of any
material changes between the September 30, 2022, effective date of
the Mineral Resource estimate and the May 17, 2023 publication date
of this News Release that would affect the resource model or
Mineral Resource estimate. The Mineral Resource estimate forms the
basis for the FS and are reported inclusive of Mineral Reserves.
Mineral Resources that are not Mineral Reserves do not have
demonstrated economic viability at this time.
Farim Project Mineral Reserve
EstimationThe assessment of mineable phosphate matrix
reserves within the project area was based on the 25-year mine plan
and corresponding open pit design. The pit design was developed
based on a pit optimization exercise that delineated the most
economical 43.75 Mt of ROM material to feed a 25-year plan at a
rate of 1.75 Mt/a on a dry basis. The Mineral Reserve Estimate is
shown in Table 2 and concerns the decarbonized phosphate unit
(“FPA”) only, as the calcareous phosphate member (“FPB”) was
previously deemed to be uneconomic. No additional mineralization
outside the modelled deposit was considered in the Mineral Resource
and Reserve estimates. The Mineral Reserve estimate has an
effective date of September 30, 2022. The QP is not aware of any
material changes between the September 30, 2022, effective date of
the Mineral Reserve estimate and the May 17, 2023 publication date
of this News Release that would affect the Mineral Reserve
estimate.
As per the Mineral Resource estimation
methodology, a 20% P2O5 technical cut-off grade was applied to
target the in-situ Mineral Resource grade requirements that would
subsequently meet the plant feed and product grade requirements.
This technical cut-off grade did not change in the Mineral Reserve
estimation.
Table 1: Global Mineral Resource Statement, Farim
Phosphate Deposit, September 30, 2022.
Class |
Block |
Tonnage, Dry Basis(Mt) |
FPA(m) |
P2O5,Dry
Basis (%) |
Al2O3,Dry
Basis(%) |
CaO,Dry
Basis(%) |
Fe2O3,Dry
Basis(%) |
SiO2,Dry
Basis(%) |
Overburden(Mbcm) |
Stripping Ratio(bcm/t) |
Measured |
North of River |
102.5 |
|
2.91 |
|
28.53 |
|
2.69 |
|
39.71 |
|
5.65 |
|
11.28 |
|
1,162.30 |
|
11.34 |
|
South of River |
- |
|
- |
|
- |
|
- |
|
- |
|
- |
|
- |
|
- |
|
- |
|
Subtotal |
102.5 |
|
2.91 |
|
28.53 |
|
2.69 |
|
39.71 |
|
5.65 |
|
11.28 |
|
1,162.30 |
|
11.34 |
|
Indicated |
North of River |
- |
|
- |
|
- |
|
- |
|
- |
|
- |
|
- |
|
- |
|
- |
|
South of River |
- |
|
- |
|
- |
|
- |
|
- |
|
- |
|
- |
|
- |
|
- |
|
Subtotal |
- |
|
- |
|
- |
|
- |
|
- |
|
- |
|
- |
|
- |
|
- |
|
Measured + Indicated |
North of River |
102.5 |
|
2.91 |
|
28.53 |
|
2.69 |
|
39.71 |
|
5.65 |
|
11.28 |
|
1,162.30 |
|
11.34 |
|
South of River |
- |
|
- |
|
- |
|
- |
|
- |
|
- |
|
- |
|
- |
|
- |
|
Subtotal |
102.5 |
|
2.91 |
|
28.53 |
|
2.69 |
|
39.71 |
|
5.65 |
|
11.28 |
|
1,162.30 |
|
11.34 |
|
Inferred |
North of River |
6.8 |
|
2.30 |
|
25.17 |
|
2.99 |
|
39.08 |
|
4.86 |
|
10.46 |
|
119.62 |
|
17.63 |
|
South of River |
24.4 |
|
2.21 |
|
29.06 |
|
5.32 |
|
36.21 |
|
4.97 |
|
11.62 |
|
236.18 |
|
9.70 |
|
Subtotal |
31.1 |
|
2.23 |
|
28.08 |
|
4.73 |
|
36.94 |
|
4.94 |
|
11.32 |
|
355.80 |
|
11.42 |
|
Notes: 1. Mineral resources are
reported on a dry in-situ basis and are inclusive of Mineral
Reserves. 2. The statement of estimates of Mineral
Resources has been compiled by Mr. Jerry DeWolfe, who is a
full-time employee of WSP Canada Inc. (formerly WSP Golder) and a
professional geologist (P.Geo.) with the Association of
Professional Engineers and Geoscientists of Alberta (APEGA). Mr.
DeWolfe has sufficient experience that is relevant to the style of
mineralization and type of deposit under consideration and to the
activity that he has undertaken to qualify as a Qualified Person
(“QP”) as defined in NI 43-101. 3. All Mineral
Resources figures reported in the table above represent estimates
at September 30, 2022. Mineral Resource estimates are not precise
calculations, being dependent on the interpretation of limited
information on the location, shape and continuity of the occurrence
and on the available sampling results. The totals contained in the
above table have been rounded to reflect the relative uncertainty
of the estimate. Rounding may cause some computational
discrepancies. 4. Mineral Resources are reported
in accordance with NI 43-101 and CIM Definition Standards for
Mineral Resource and Mineral Reserves (2014) and CIM Estimation of
Mineral Resource and Mineral Reserve Best Practices (2019).
5. The reported Mineral Resource estimate was
constrained by a conceptual Mineral Resource optimized pit shell
for the purpose of establishing reasonable prospects of economic
extraction based on potential mining, metallurgical and processing
grade parameters identified by mining, metallurgical and processing
studies performed to date on the project. Key inputs in developing
the Mineral Resource pit shell included a mining cost of
US$1.69/tonne for mineralization and US1.41/tonne for waste, plus
processing costs of US$31.72/ ROM tonne, phosphate recovery of 76%,
pit slope angle of 20°, and a concentrate selling price of
US$147/tonne. In addition, a minimum FPA P2O5 grade of 20%, a
minimum FPA thickness of 1 m as well as a restriction on any FPA
within 50 m of River Cacheu was applied.
Table 2: Proven and Probable Reserves
Category |
ROM (Plant Feed) FPA
Tonnes,Dry Basis (Mt) |
Mean ROM
P2O5,
Dry Basis (%) |
Mean
ROMAl2O3,
Dry Basis (%) |
Mean ROMCaO, Dry Basis (%) |
Mean
ROMFe2O3,
Dry Basis (%) |
Mean ROM SiO2, Dry Basis
(%) |
Proven |
43.8 |
30.0 |
2.6 |
41.1 |
4.8 |
10.6 |
Probable |
- |
- |
- |
- |
- |
- |
Total |
43.8 |
30.0 |
2.6 |
41.1 |
4.8 |
10.6 |
Notes: 1. Mineral Reserves are
reported on a dry in-situ basis. 2. The statement
of estimates of Mineral Reserves has been compiled by Mr. Terry
Kremmel, who is a full-time employee of WSP USA Inc. (formerly WSP
Golder) and a professional engineer (P.E.) and registered member
with the Society for Mining, Metallurgy, and Exploration. Mr.
Kremmel has sufficient experience that is relevant to the style of
mineralization and type of deposit under consideration and to the
activity that he has undertaken to qualify as a QP as defined in NI
43-101. 3. All Mineral Reserve figures reported in
the table above represent estimates at September 30, 2022. Mineral
Reserve estimates are not precise calculations, being dependent on
the interpretation of limited information on the location, shape
and continuity of the occurrence and on the available sampling
results. The totals contained in the above table have been rounded
to reflect the relative uncertainty of the estimate. Rounding may
cause some computational discrepancies. 4. Mineral
Reserves are reported in accordance with NI 43-101.
5. The reported Mineral Reserve estimate was
constrained by the River Cacheu, the Rio de Bunja, and surface
encumbrances including the two ex-pit waste dumps, tailings storage
facility, and processing plant.
Mining MethodsThe FPA matrix is
mined by a free-dig, multiple-bench, open-pit, haul-back mine using
excavators and trucks. Mining will be accomplished using
conventional loader, excavator and truck materials handling with an
average strip ratio of 10 bcm/t of ROM phosphate matrix. Overburden
excavation will advance ahead of the matrix extraction in maximum
10 m height production benches. The overburden thickness ranges
from 26 to 68 m within the 25-year pit, multiple overburden
stripping benches will be developed and maintained in advance of
the matrix extraction. The matrix thickness ranges between 1.5 m
and 6.25 m within the 25-year pit.
The most critical design element of the proposed
mining plan is water management. All mining areas must be dewatered
in advance of mining activities to allow sufficient
depressurization and dissipation of pore water pressure and to
accommodate dry mining of the deposit. Dewatering pump test data
indicates that dry open-pit mining will be feasible. The proximity
of the mine site to the River Cacheu will require the construction
of a protective water control berm (bund) to prevent in-pit
flooding. In addition to advanced dewatering, in-pit water
management is critical and has been accounted for in the
feasibility study.
Metallurgy and ProcessingAt the
process plant, the objective is to remove impurities to achieve the
required minor element ratio and phosphate grade in the
concentrate. Impurity removal is achieved by concentrating the -20
µm to +1,180 µm particle size fraction of the ROM ore and rejecting
the remainder. ROM ore is processed through drum and attrition
scrubbing stages, and classified by cyclones, vibrating screens,
and hydro separators. The -20 µm size fraction is thickened and
pumped to the TSF. The +1,180 µm material is rejected and trucked
to a waste stockpile. The resulting fine concentrate stream is
thickened and filtered in a vertical plate and frame filter press.
The coarse concentrate stream does not require thickening and is
sent directly to two vertical plate-and-frame filter presses
operating in parallel. The concentrate filter cakes are combined
and conveyed to a covered filtered concentrate stockpile at the
truck load-out area. The filtered concentrate is then reclaimed and
trucked to the Mineral Terminal.
The process objective at the Mineral Terminal
site is to dry the concentrate to a moisture content suitable for
transport after which it is loaded on to ships. Filtered
concentrate is received at the Mineral Terminal site in a covered
stockpile building. The material is then reclaimed and dried in a
diesel fired rotary dryer. Dry concentrate is then stockpiled in a
covered building, prior to reclamation and ship loading.
The process plant is designed to achieve an
annual throughput of 1.75 Mt/a. The material from the south and
north pits are expected to produce 1.36 Mt/a and 1.30 Mt/a of
concentrate annually, respectively. The process developed for the
beneficiation of Farim phosphate ore is robust, continuous, and
reliable, rendering reproducible metallurgical results. The
flowsheet is based upon unit operations that are proven in
industry. Continuous pilot plant tests indicate most likely results
of yield (mass recovery) of 77.5%, P2O5 recovery of 81.8%, and
likely P2O5 grade of 33.6% for the South pit. The phosphate rock
produced is a high-grade, high-quality product that will attract a
premium price.
Project InfrastructureLocal
mining infrastructure is limited and must be upgraded, or in some
cases, designed and built as part of the initial construction plan.
Although the government of Guinea-Bissau is advancing
infrastructure improvements across the country, this study assumes
the following key infrastructure works:
- Hybrid power plants (solar and
diesel generator) are located at Ponta Chugue and north-east of the
Farim process plant.
- Truck loading facility on the south
side of River Cacheu. Concentrate will be transported from the
plant (north side of the River), via a conveyor over the River
Cacheu. These facilities are all within the mining lease.
- Upgraded access road from Ponta
Chugue to Mansoa (remainder of road to the truck loading site is
approved and acceptable for truck haulage and access).
- Mineral Terminal at Ponta Chugue to load and ship the dried
concentrate. Ponta Chugue will also be used to accept diesel fuel
into holding tanks for delivery to Farim. The channel design has
been assessed against PIANC channel design guidelines and with
desktop and real-time navigation simulations. The channel
alignment, including through the Bernafel section, is suitable for
the water depths, design depths and prevailing currents. The
navigation fairway surrounding the Ponte Chugue Marine Terminal is
suitable and provides a generous maneuvering area for inbound and
departing vessels.
- Tailings storage facility (“TSF”)
adjacent to the beneficiation plant to store fines generated from
the process facility. This TSF will be developed in stages as
individual cells over the life of mine.
- Waste overburden storage piles for
permanent storage of overburden. A cell within one of the waste
storage piles will be designed to store potentially acid generating
(“PAG”) material based on the mining sequence and expected PAG
volumes.
- Temporary topsoil storage piles
sufficient to manage development of waste piles, roads, TSF cell
construction, and for use in closure plans.
- Water management system including
supply wells, dewatering wells, water diversion channels, flood
prevention berms, and settlement ponds. The site will continuously
discharge water throughout the operation.
- Camp facilities already built will
be supported by local contractors and be secure.
All associated infrastructure costs are captured
in the construction and operating plans. All future infrastructure
development by the Government of Guinea-Bissau is considered as
opportunities to enhance the Farim Project.
Capital Cost EstimateTable 3
provides a summary of the project capital cost estimate, with costs
grouped into major scope areas, expressed in Q4 2022 US dollars.
The estimate conforms to Class 3 guidelines for a feasibility study
level estimate with a ±15% accuracy according to the Association of
the Advancement of Cost Engineering International (AACE
International). Major cost categories (permanent equipment,
material purchase, installation, subcontracts, indirect costs, and
Owner’s costs) were identified and analyzed. A percentage of
contingency was allocated to each of these categories on a
line-item basis based on the accuracy of the data. An overall
weighted contingency amount was derived in this fashion.
Table 3: Project Capital Cost Estimate
Description |
Initial Capital(US$M) |
Sustaining Capital (US$M) |
Total Capital(US$M) |
Mining |
32.243 |
|
265.348 |
|
297.591 |
|
Process Plant and Infrastructure |
68.934 |
|
- |
|
68.934 |
|
Ponte Chugue Infrastructure (Mineral Terminal & Drying) |
99.728 |
|
12.050 |
|
111.778 |
|
Tailings Storage Facility & Water Management |
14.049 |
|
57.722 |
|
71.771 |
|
South Pit Dewatering |
4.420 |
|
12.737 |
|
17.157 |
|
North Pit Dewatering |
- |
|
20.995 |
|
20.995 |
|
Resettlement and Livelihood Restitution |
11.985 |
|
5.635 |
|
17.620 |
|
EPCM |
27.452 |
|
- |
|
27.452 |
|
Indirects |
6.057 |
|
- |
|
6.057 |
|
Owners’ Cost |
11.637 |
|
- |
|
11.637 |
|
Contingency |
31.765 |
|
- |
|
31.765 |
|
Progressive Closure and Rehabilitation (TSF) |
- |
|
58.817 |
|
58.817 |
|
Progressive Closure and Rehabilitation (Pits & WDs) |
|
|
21.169 |
|
21.169 |
|
Total Site Closure |
|
|
33.997 |
|
33.997 |
|
Salvage Value – Mine |
|
|
-12.893 |
|
-12.893 |
|
Salvage Value – Port |
- |
|
-8.433 |
|
-8.433 |
|
Total |
308.270 |
|
467.142 |
|
775.413 |
|
Operating Cost EstimateThe
operating cost estimate includes mining, processing, ship loading,
environmental, fuel, and general and administration (G&A)
costs. A summary of the average annual operating costs is presented
in Table 4. The estimate conforms to Class 3 guidelines for a
feasibility study level estimate with a ±15% accuracy according to
the Association of the Advancement of Cost Engineering
International (AACE International). The capital and operating cost
estimates were reviewed by the respective QP’s. See section titled
“Technical Report and Qualified Persons” below for further
details.
Table 4: Operating Cost Estimate Summary - Average Costs
per pit
Description |
Life-of-Mine Operating Cost |
South Pit |
North Pit |
US$M |
US$/tFeed |
US$/t Conc. |
US$M/a |
US$/t Feed |
US$/t Conc. |
US$M/a |
US$/t Feed |
US$/t Conc. |
Mining |
661.4 |
|
15.1 |
|
20.1 |
|
31.3 |
|
17.9 |
|
23.1 |
|
24.6 |
|
14.0 |
|
18.9 |
|
Process |
343.0 |
|
7.8 |
|
10.4 |
|
13.9 |
|
7.9 |
|
10.3 |
|
13.6 |
|
7.8 |
|
10.5 |
|
Ship loading |
111.3 |
|
2.5 |
|
3.4 |
|
4.5 |
|
2.5 |
|
3.3 |
|
4.5 |
|
2.5 |
|
3.4 |
|
Tailings, Environment, Water |
15.7 |
|
0.4 |
|
0.5 |
|
0.6 |
|
0.4 |
|
0.5 |
|
0.6 |
|
0.4 |
|
0.5 |
|
G&A |
186.8 |
|
4.3 |
|
5.7 |
|
7.5 |
|
4.3 |
|
5.5 |
|
7.5 |
|
4.3 |
|
5.7 |
|
Fuel |
952.3 |
|
21.8 |
|
28.9 |
|
35.4 |
|
20.2 |
|
26.1 |
|
39.1 |
|
22.4 |
|
30.1 |
|
Total |
2,270.5 |
|
51.9 |
|
69.0 |
|
93.2 |
|
53.2 |
|
68.7 |
|
89.9 |
|
51.4 |
|
69.1 |
|
Note: Fuel is itemized separately and is not
included in mining, processing, ship loading or G&A costs.
Economic AnalysisThe results of
the economic analyses in this report represent forward-looking
information as defined under Canadian securities law. The results
are subject to several known and unknown risks, uncertainties and
other factors that may cause actual results to differ materially
from those presented here. See the section titled “Forward-Looking
Information” below for further details. Salient financial data of
the Farim Project is shown in Table 5.
Table 5: Financial Data (US$, Millions)
Description |
Life-of-Mine (US$M) |
Revenue |
6,497.2 |
|
Total Preproduction Capital |
308.3 |
|
Total All-in LOM Operating Costs (see below) |
2,332.1 |
|
Total Sustaining Capital (including Progressive Closure and Final
Closure Costs – See Below) |
467.1 |
|
Operating Margin Ratio (Operating Revenue / Operating Cost) |
2.8 |
|
Royalties |
129.9 |
|
Income Taxes |
714.8 |
|
Pre-Tax Cumulative Cash Flow |
3,259.8 |
|
After-Tax Cumulative Cash Flow |
2,545.0 |
|
Detail of Expenditures |
|
|
Total Operating Costs |
2,270.5 |
|
Total Other Costs (Corporate Overhead) |
61.7 |
|
Total All-in LOM Operating Costs |
2,332.1 |
|
|
|
|
Sustaining Capital Cost |
374.5 |
|
Sustaining Capital Cost – Progressive Closure |
80.0 |
|
Closure Capital Cost |
12.7 |
|
Total Sustaining Capital (including Progressive Closure and Final
Closure Costs) |
467.1 |
|
A sensitivity analysis was conducted on the
post-tax NPV, IRR and payback period of the project using the
following variables: revenue (P2O5 rock price), operating cost,
total capital cost, and fuel. The analysis revealed that the
project is most sensitive to changes in P2O5 rock price. The
after-tax NPV, IRR and Payback sensitivities to rock price is shown
in Table 6.
Table 6: After-Tax NPV, IRR and Payback Sensitivities to
Rock Price assumptions
|
|
Change in Rock Price |
|
Units |
-20% |
-10% |
Base case |
+10% |
+20% |
Average Rock Price |
US$/t |
$158.0 |
|
$177.7 |
|
$197.5 |
|
$217.2 |
|
$237.0 |
|
Net Present Value |
|
|
|
|
|
|
|
|
|
|
|
Discounted at 5% |
US$M |
$643 |
|
$896 |
|
$1,149 |
|
$1,402 |
|
$1,655 |
|
Discounted at 8% |
US$M |
$391 |
|
$570 |
|
$749 |
|
$929 |
|
$1,108 |
|
Discounted at 10% |
US$M |
$280 |
|
$426 |
|
$572 |
|
$718 |
|
$864 |
|
Discounted at 15% |
US$M |
$114 |
|
$207 |
|
$301 |
|
$394 |
|
$488 |
|
Internal Rate of Return |
% |
22.6% |
|
28.9% |
|
34.9% |
|
40.5% |
|
46.0% |
|
Payback Period |
years |
5.4 |
|
4.7 |
|
4.2 |
|
3.9 |
|
3.6 |
|
After tax NPV10/Initial Capex |
ratio |
0.9 |
|
1.4 |
|
1.9 |
|
2.3 |
|
2.8 |
|
Undiscounted cumulative net cashflow |
US$M |
$1,535 |
|
$2,040 |
|
$2,545 |
|
$3,050 |
|
$3,555 |
|
Environmental and Permitting
ConsiderationsThe Farim Phosphate Project lies within
Mining Lease License No. 004/2009 (“Mining Lease 004/2009”),
covering 30,625 hectares (“ha”), granted by the Government of
Guinea-Bissau on May 28, 2009 to GB Minerals AG (“GBMAG”). GBMAG is
registered in Switzerland and is a wholly owned subsidiary of
Itafos Farim Holdings, which is registered in the Cayman Islands.
Itafos Farim Holdings is 100% owned by Itafos Guinea-Bissau
Holdings, also registered in the Cayman Islands. Itafos
Guinea-Bissau Holdings is 100% owned by Itafos Inc., a corporation
headquartered in Delaware.
A Mining Agreement was negotiated and signed
between the Ministry of Energy and Natural Resources and GBMAG on
May 1, 2009. The Mining Agreement allowed for the subsequent
issuance of the following:
- Mining Lease 004/2009 was granted
by the Government of Guinea-Bissau to GBMAG for the exploration and
extraction of mining substances within the License Area with the
objective of commercializing them. The exclusive right of GBMAG to
perform mining operations within the license area is subject to the
payment of an annual license fee to the Government of Guinea-Bissau
and to reporting requirements.
- In addition to Mining Lease
004/2009, GB Minerals AG was granted on May 28, 2009, a mining
license, Mining License No. 001/2009 (“Mining License 001/2009”),
for a period of 25 years, giving it the exclusive right to; (i)
execute its mining operations within the License Area; (ii) erect
the equipment, installations and buildings necessary for the
extraction, transportation and treatment of minerals; (iii)
commercialize the minerals, inside or outside the national
territory; (iv) undertake prospecting activities; and (v) store or
discharge any mining product or waste.
- Since the initial mining license
term of 25 years is from 2009, Itafos is in the process of filing a
request with the Minister of Natural Resources of Guinea-Bissau for
a 25-year mining license term extension which effectively provides
a 25-year term from the issue of the request. A mining license and
a mining lease may be renewed repeatedly by the holder according to
the 2000 Mining Law.
GBMAG is in good standing on both the mining
lease and mining license.
Comprehensive environmental and social baseline
studies were conducted for the project from 2011 through 2015,
supporting an ESIA published by Knight Piésold in September 2015.
The 2015 ESIA for the project, as well as a subsequent ESIA for the
Buredanfa Resettlement Village, were approved by the Government of
Guinea-Bissau, according to a Declaração de Conformidade Ambiental
(Declaration of Environmental Compliance) issued to Itafos on
September 14, 2018.
Additional baseline studies were conducted from
2016 to 2019 in the areas of meteorology, air quality, noise,
groundwater resources, and groundwater and surface water quality to
establish an additional and contemporary pre-development baseline
record that can be used for comparison in future monitoring
programs.
Closure and Reclamation
ConsiderationsA preliminary Mine Reclamation and Closure
Plan (MRCP) and closure cost estimate has been prepared that meets
the requirements under Guinea-Bissau’s Mining and Minerals Law
1/2000. The MRCP adopts the International Finance Corporation’s
closure objectives in terms of protecting future public health and
safety; ensuring the after-use of the site is beneficial,
sustainable, and appropriate for the affected communities in the
long-term; minimizing adverse socioeconomic impacts; and maximizing
benefits.
The MRCP contemplates the progressive
rehabilitation of several facilities at the mine, including the
TSF, overburden waste dumps and the north and south open pits. The
south pit and most of the north pit will be backfilled with waste
overburden as part of operations.
At the Ponte Chugue Mineral Terminal, buildings,
machinery and equipment will be decommissioned and removed from the
site. Remediation will be undertaken, as required, so that the
Mineral Terminal site will be compatible with future commercial or
industrial land use.
Post-closure monitoring and maintenance will
take place for a period of at least 15 years to verify that the
site has been returned to a physically and chemically stable state
that is compatible with and capable of sustaining the agreed-upon
final land uses. Furthermore, the MRCP commits to developing
post-closure social management plans to address potential adverse
socioeconomic impacts of closure as part of the Company’s Community
Development Plan.
Social and Community
ConsiderationsKey social impacts that require management
include:
- Community health, safety, and
security – The project will interrupt the current flow of mostly
pedestrian and bicycle traffic between the regional service center
of Farim to villages and the west and north of the mine. In
addition, the presence of the mine and project traffic to and from
the mine will present safety hazards. Traffic safety and other
community health and safety risks will extend along the transport
route to the Mineral Terminal site.
- Risk of influx and associated
impacts – The presence of the mine may result in an influx of
people into the region, which will require management in
conjunction with the regional and national governments. The effects
can be far-reaching in terms of social unrest, overloading of
available public services and infrastructure, and causing increased
pressures on ecological resources. A Community Health, Safety and
Security Management Plan identifies these issues and proposes
preliminary mitigation measures that can be discussed with the
appropriate authorities.
- Involuntary resettlement – The
project will require the acquisition of approximately 3,000 ha of
land resulting in the physical and/or economic displacement of an
estimated 175 households in villages in the mine area. Candidate
host sites were identified, and a preferred site was selected at
Buredanfa, immediately northwest of the mine. A livelihoods
baseline and restoration strategy and resettlement action plan
(“RAP”) was also prepared in 2017. Because time has passed since
this work was completed, the communities that require resettlement
may have grown, and it will be necessary to conduct another land
and asset survey to update the RAP.
- Livelihood restoration – Other mine
project components, such as the truck loadout facility, highway
bypass around the town of Mansoa, and Mineral Terminal facility and
associated access road, will be positioned on lands held by others.
Compensation is planned as part of securing land tenure for these
areas, although no household resettlement is required.
- Cultural Heritage – Development of
the project will result in direct and unavoidable physical impacts
on the following cultural heritage resources:
- three cemeteries (one of high and
two of low sensitivity);
- two mosques (both of high
sensitivity);
- three sacred sites (one of high and
two of low sensitivity); and
- six archaeological sites (two of
medium and four of low sensitivity).
Risks and OpportunitiesProject
risks have been outlined in the feasibility study along with
mitigation plans to de-risk the project. Costs have been estimated
to a level of accuracy suitable for a feasibility study. Overall
economic risks include financing, price escalation, inflation,
commodity sales price variability, and general global economic
conditions. General technical risks include project construction
timeline, dewatering and water management, mining productivity,
achieving optimum P2O5 grade and recovery, and waste
management.
Geopolitical risk of operating in a relatively
underdeveloped region must be managed through ongoing local
engagement and responsible social practices.
Opportunities exist to de-risk the project or
improve economics which will be investigated further during the
detailed design stage. This includes connecting to the planned
Guinea-Bissau electrical grid and the option to trans-ship dried
concentrate using barges to offshore ships.
RecommendationsThe financial
analysis of the feasibility study demonstrates that the Farim
Project has robust economics, and it is recommended to continue
developing the project through detailed engineering and de-risking,
to support a construction decision. Analysis of the results of the
feasibility study suggests numerous recommendations for further
investigations to mitigate risks and/or improve the base case
designs. Costs associated with future recommendations are included
within the detailed design initial capital costs or operating
costs.
Recommended work for the next phase, based on
the feasibility study, include:
- Confirm that the dry density values
used are representative for future resource and reserve
estimations. Additional density measurements should be taken to
verify these values.
- A lack of geotechnical samples in
the vicinity of the East highwall of the South pit (“Area 4”) has
prevented a thorough evaluation of the liquefaction susceptibility
in this Area. Samples in Area 4 should be collected and screened
prior to excavation to evaluate the soil’s liquefaction
susceptibility.
- An important component of the slope
development will be to monitor the degree of pore pressure
reduction that has been achieved in the bench face that is being
excavated. This can be achieved by installation of piezometers or
pushed probes with pressure transducers into critical areas along
the pit slopes. Supplemental pumping wells or horizontal drains
will be needed where isolated pressurized zones are encountered.
Further studies should be done to advise the precise locations of
these piezometers for optimized performance.
- Conduct continuous phosphoric acid
plant tests to assess likely performance in an industrial plant.
Results from this test work will be used in product off-take
negotiations and is independent of the investment decision.
- Further evaluate tailings
thickening and dewatering to maximize achievable underflow density
and optimize thickener sizing.
- Complete additional tailings
characterization and settling test work to improve Tailings Storage
Facility design, including tailings settled dry density and
tailings entrainment among other design parameters.
- Additional closer spaced drilling
and testing of boreholes to determine the depth to bedrock,
continuity of clay and sandstone lenses with installation of more
vibrating wire piezometers (VWP) to monitor pressure heads in
different units, particularly in the vicinity of the pit walls
closest to planned infrastructure (Tailings Storage Facility,
overburden dumps).
- Update the transshipping trade-off
study to evaluate barge loading to offshore ships. This includes
updating the costs from the previously performed work,
re-evaluating barge, vessel requirements and throughput, updating
the social impacts, and overall project benefits.
- The Resettlement Action Plan should
be updated following completion of an updated land and asset
survey.
- The Biodiversity Management Plan
should be updated based on updated biodiversity surveys.
- The project should seek the renewal
of the Declaration of Environmental Compliance from the Competent
Environmental Assessment Authority.
Each recommendation is independent and is not
contingent on the other recommendations.
Farim Technical Report and Qualified
PersonsThe Farim Technical Report, prepared in accordance
with NI 43-101, will be filed on SEDAR (www.sedar.com) within 45
days. Readers are encouraged to read the Farim Technical Report in
its entirety once it is available, including all qualifications,
assumptions and exclusions that relate to the feasibility study.
The Farim Technical Report is intended to be read as a whole, and
sections should not be read, or relied upon, out of context.
Scientific and technical information contained
in this news release was reviewed and verified by:
- Tommaso Roberto Raponi, P. Eng,
Ausenco Engineering Canada Inc., Processing, infrastructure, hybrid
power plans and truck loadout facility
- Dr. Francisco J. Sotillo, P.E.,
KEMWorks Technology Inc., Metallurgy
- Jerry DeWolfe, P.Geo, WSP Canada
Inc. (formerly WSP Golder), Geology and Mineral Resource
- Terry L. Kremmel, P.E. WSP USA Inc.
(formerly WSP Golder), Mineral Reserve and mining methods
- Alex Duggan, P.Eng, Kristal Font,
Economic Analysis and review of capital and operating cost
estimates
- Ed Liegel, P.E., Baird, Mineral
Terminal
- Richard Michael Elmer, C.Eng. MIMMM
MCSM, Knight Piésold Ltd., Geotechnical and all other
infrastructure but excluding the hybrid power plants, truck loadout
facility and the Mineral Terminal
- Richard Cook, P.Geo, Knight Piésold
Ltd, Environmental and permitting, closure and reclamation plans,
and social and community considerations.
Each of these persons is a “Qualified Person” as
defined by NI 43-101 for this Project and have the ability and
authority to verify the authenticity and validity of the data and
is independent from the Company. Each of these QP’s has reviewed
and verified the respective scientific and technical disclosure
contained in this news release.
Further information about the Farim Project,
including a description of the key assumptions, parameters,
description of sampling methods, data verification and QA/QC
programs, methods relating to resources and reserves and factors
that may affect those estimates will be contained in the Farim
Technical Report.
About Itafos
The Company is a phosphate and specialty fertilizer company. The
Company’s businesses and projects are as follows:
- Conda – a vertically integrated phosphate fertilizer business
located in Idaho, US with production capacity as follows:
- approximately 550 kt per year of monoammonium phosphate
(“MAP”), MAP with micronutrients (“MAP+”), superphosphoric acid
(“SPA”), merchant grade phosphoric acid (“MGA”) and ammonium
polyphosphate (“APP”); and
- approximately 27 kt per year of hydrofluorosilicic acid
(“HFSA”);
- Arraias – a vertically integrated phosphate fertilizer business
located in Tocantins, Brazil with production capacity as follows:
- approximately 500 kt per year of single superphosphate (“SSP”)
and SSP with micronutrients (“SSP+”); and
- approximately 40 kt per year of excess sulfuric acid (220 kt
per year gross sulfuric acid production capacity);
- Farim – a high-grade phosphate mine project located in Farim,
Guinea-Bissau;
- Santana – a vertically integrated high-grade phosphate mine and
fertilizer plant project located in Pará, Brazil; and
- Araxá – a vertically integrated rare earth elements and niobium
mine and extraction plant project located in Minas Gerais,
Brazil.
In addition to the businesses and projects described above, the
Company also owns Mantaro (Junin, Peru), a phosphate mine project
that is in the process of being wound down.
The Company is a Delaware corporation that is headquartered in
Houston, TX. The Company’s shares trade on the TSX Venture Exchange
(“TSX-V”) under the ticker symbol “IFOS”. The Company’s principal
shareholder is CL Fertilizers Holding LLC (“CLF”). CLF is an
affiliate of Castlelake, L.P., a global private investment
firm.
For more information, or to join the Company’s mailing list to
receive notification of future news releases, please visit the
Company’s website at www.itafos.com.
Forward-Looking Information
Certain information contained in this news
release constitutes forward-looking information (“FLI”). Except for
statements of historical fact relating to the Company, information
contained herein may constitute FLI, including any information
related to: the successful development of the Farim Project;
capital expenditures; operating costs; sustaining capital
requirements; after-tax NPV and sensitivity analyses; cash flows
and IRR; estimates of mineral resources and mineral reserves;
development of mineral resources and mineral reserves; government
regulation of mining operations and treatment under governmental
and taxation regimes; future price of commodities, including
phosphate; realization of mineral resources and mineral reserves
estimates, including whether mineral resources will ever be
developed into mineral reserves and information and underlying
assumptions related thereto; timing and amount of future
production; currency exchange and interest rates; expected outcome
and timing of environmental surveys and permit applications and
other environmental and social matters; expected expenditures to be
made by the Company; timing, cost, quantity, capacity and product
quality of production at the Project; and the ability to achieve
capital cost efficiencies. The use of any of the words “intend”,
“anticipate”, “plan”, “continue”, “estimate”, “expect”, “may”,
“will”, “project”, “should”, “would”, “believe”, “predict” and
“potential” and similar expressions are intended to identify
forward-looking information.
The FLI contained in this news release is based
on the opinions, assumptions and estimates of management set out
herein, which management believes are reasonable as at the date the
statements are made. Those opinions, assumptions and estimates are
inherently subject to a variety of risks and uncertainties and
other known and unknown factors that could cause actual events or
results to differ materially from those projected in the FLI. These
include the Company’s expectations and assumptions with respect to
the following: commodity prices; operating results; safety risks;
changes to the Company’s mineral reserves and resources; risk that
timing of expected permitting will not be met; changes to mine
development and completion; foreign operations risks; changes to
regulation; environmental risks; the impact of adverse weather and
climate change; general economic changes, including inflation and
foreign exchange rates; the actions of the Company’s competitors
and counterparties; financing, liquidity, credit and capital risks;
the loss of key personnel; impairment risks; cybersecurity risks;
risks relating to transportation and infrastructure; changes to
equipment and suppliers; adverse litigation; changes to permitting
and licensing; loss of land title and access rights; changes to
insurance and uninsured risks; the potential for malicious acts;
market volatility; changes to technology; changes to tax laws; the
risk of operating in foreign jurisdictions; and the risks posed by
a controlling shareholder and other conflicts of interest. Readers
are cautioned that the foregoing list of risks, uncertainties and
assumptions is not exhaustive.
Although the Company has attempted to identify
crucial factors that could cause actual actions, events or results
to differ materially from those described in FLI, there may be
other factors that cause actions, events or results not to be as
anticipated, estimated or intended. There can be no assurance that
FLI will prove to be accurate, as actual results and future events
could differ materially from those anticipated in such information.
The reader is cautioned not to place undue reliance on FLI. The
Company undertakes no obligation to update forward-looking
statements if circumstances or management’s estimates, assumptions
or opinions should change, except as required by applicable
securities law. Risks and uncertainties affecting the FLI contained
in this news release are described in greater detail in the
Company’s current Annual Information Form and current Management’s
Discussion and Analysis available under the Company’s profile on
SEDAR at www.sedar.com and on the Company’s website at
www.itafos.com. The FLI included in this news release is expressly
qualified by this cautionary statement and is made as of the date
of this news release.
NEITHER THE TSX-V NOR ITS REGULATION SERVICES PROVIDER (AS THAT
TERM IS DEFINED IN THE POLICIES OF THE TSX-V) ACCEPTS
RESPONSIBILITY FOR THE ADEQUACY OR ACCURACY OF THIS NEWS
RELEASE.
For further information, please contact:
Matthew O’NeillItafos Investor
Relationsinvestor@itafos.com713-242-8446
Cautionary Note Regarding Mineral Resource and Mineral
Reserve Estimates
This press release uses Mineral Reserve and
Mineral Resource classification terms that comply with reporting
standards set forth in NI 43-101 for all public disclosure of
scientific and technical information concerning mineral projects by
Canadian registered issuers. NI 43- 101 standards differ
significantly from standards set forth by the United States
Securities and Exchange Commission (“SEC”). Therefore, information
regarding mineralization presented herein may not be directly
comparable to similar information disclosed by companies in
accordance with SEC standards. For instance, Mineral Reserve
estimates contained in this presentation may not qualify as
“reserves” under SEC standards. The reader is cautioned not to
assume that any part or all of the Mineral Resources identified as
“Mineral Resources,” “Measured Mineral Resources,” “Indicated
Mineral Resources” and “Inferred Mineral Resources” in this
presentation will ever be converted into Mineral Reserves as
defined in NI 43-101, be upgraded to a higher category, or be
economically or legally mineable.
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