5 September
2024
Beowulf Mining Plc
("Beowulf" or the
"Company")
High grade, low impurity product
confirmed from Kallak Iron Ore Project Metallurgical
Test-work
Beowulf (AIM: BEM; Spotlight: BEO)
and its wholly owned Swedish subsidiary Jokkmokk Iron Mines AB
("Jokkmokk Iron") are pleased to provide an update on the
metallurgical test-work programme completed for the Kallak or
Gállok Iron Ore project ("Kallak" or "the Project").
Highlights
The 2024 metallurgical test-work
programme:
·
Has demonstrated the ability to produce an
exceptionally high-grade, low impurity iron ore concentrate grading
over 68% iron content ("Fe") and containing less than 3.7% silica
("SiO2") and <0.23% alumina
("Al2O3"), which in turn can be further
upgraded to over 70% Fe containing ~2% SiO2;
·
Was completed in preparation for the Kallak
Pre-Feasibility Study ("PFS") building on previous extensive
programmes completed between 2013 and 2021;
·
Included comminution testing, mineralogical
studies, Davis tube, magnetic separation and further upgrading
test-work;
·
Supports the prior assumption that Kallak can
produce a highly desirable concentrate suitable for the Green Steel
sector; and
·
Defines the preliminary processing flowsheet for
the Project.
Ed
Bowie, Chief Executive Officer of Beowulf,
commented:
"The metallurgical test-work has confirmed that Kallak can
produce an exceptionally high grade, low impurity concentrate.
Furthermore, this concentrate can be upgraded to a grade of over
70% Fe with low levels of silica, a product that would be well
suited for use as feedstock for modern, lower-carbon emitting
steelmaking practices including the direct reduced iron - electric
arc furnace route. The indicative process flowsheet also has a
number of significant advantages: utilising conventional technology
and only physical separation with no flotation; and producing a
single product.
"The results of this test-work have now been passed to our
Process Engineers who will design the full Industrial Flowsheet
with appropriate equipment sizing. We look forward to providing the
market with further updates."
Historical Metallurgical
Test-work
In 2013, following a trial mining
programme at Kallak where near-surface mineralised material was
excavated from a series of trenches, a composite sample of over 60
tonnes was tested by the Finnish Geological Survey (GTK) at their
facility in Outokumpu (Finland). The composite sample contained an
average of 29.5% Fe and a mix of magnetite to hematite ore in an
approximate ratio of 3.4:1.
A conventional magnetite process
route was followed consisting of milling and low-intensity magnetic
separation ("LIMS") pre-concentration, followed by ball mill
re-grinding together with six cleaner LIMS stages to achieve the
final magnetite product. This final product had a grade of 69.4% Fe
with average silica content of 3.9% and insignificant levels of
sulphur and phosphorous, being below 0.01%. Recovery of the
magnetite was calculated to be 95%.
Several different flow sheet options
were tested for the recovery of hematite with an ultimate product
grading 66.6% Fe and containing 3.3% silica, 0.08% phosphorous and
less than 0.02% sulphur being generated. The best beneficiation
result was achieved using a combination of spiral separators,
supported by High-Gradient Magnetic Separators (HGMS), although
recovery remained at below 30%.
In 2015 a further test-work
programme was initiated to explore the potential of further
upgrading Kallak concentrate to produce a product suitable for use
in a Direct Reduction Iron ("DRI") facility. Reverse flotation was
used and demonstrated the potential to upgrade the magnetite
concentrate to best results of up to 71.5% Fe with low silica and
alumina at 0.62% SiO2 at 0.10%
Al2O3 respectively. Detrimental elements were
also demonstrated to be extremely low with <0.02% sulphur, and
<0.1% phosphate from all concentrates.
During 2020 and 2021, further
analysis of the orebody identified three distinct iron oxide
mineralogies: magnetite and hematite as previously identified and a
transitional mineral, maghemite. Maghemite has the same chemical
formula as hematite (Fe2O3) but retains the
same crystal structure as magnetite and is therefore more strongly
magnetic than hematite. In addition, further test-work was
undertaken on the upgrading of concentrate using a physical
process, high frequency oscillating electromagnetism ("LJC
Technology"), rather than the chemical reverse flotation described
above. This technology has the benefit of not using chemicals and
produced an overall product that was comparable with the reverse
flotation test-work at a grade of 69.9% Fe.
Following the identification of
maghemite, further Davis Tube test-work was undertaken on 106
representative samples during 2021. The Davis Tube methodology is
considered an industry-standard technique for assessing the
magnetite proportion of a sample. Material is passed through the
'tube' and the strongly magnetic fraction is held by the magnetic
field while the weakly magnetic material is washed down the tube.
Results for Kallak North indicated a 71% recovery producing a
concentrate with 68% Fe which is therefore broadly consistent with
previous test-work.
2024 Metallurgical Test-work
The 2024 metallurgical test-work
programme comprised mineralogical analysis using TESCAN TIMA to
assess particle-by-particle measurement of mineralogy, grind size,
liberation, and separation. This mineralogical study supplemented
prior QUEMSCAN studies, which do not distinguish iron oxide
minerals, and was supported by microscopic investigations. The TIMA
liberation data confirmed previous measurements suggesting
magnetite and maghemite may be liberated at P(80) 40
microns.
Comminution test-work on
representative samples indicated that the crushing characteristics
of the ore are relatively soft whilst it is generally relatively
hard from an abrasion/ attrition perspective. This suggests that
Fully Autogenous Grinding (FAG) or Semi-Autogenous Grinding (SAG)
will be appropriate with the data being used to model likely
equipment sizing.
Samples from the comminution testing
were then combined to form a composite sample with proportions
designed to be representative of the Kallak orebody, particularly
in the early years of mine life. Wet Low-Intensity Magnetic
Separation ("WLIMS") of this composite sample produce a product
with a grade of 68.82% Fe, 3.41 % SiO2 and 0.22 %
Al2O3, whilst results from the maghemite
sample generated a product grading 68.61% Fe, 3.63 %
SiO2 and 0.23 % Al2O3.
Both samples could then be further
upgraded using the LJC technology to over 70% Fe with close to 2%
SiO2, a product deemed to be a suitable DRI
feedstock.
Indicative Process Flowsheet
Based on the results of the
metallurgical test-work, a conventional magnetite flowsheet is
envisaged with a crushing and grinding circuit and series of WLIMS
units working in sequence to recover the magnetic magnetite and
maghemite fractions. A single concentrate would be produced with a
grade of 68.8% Fe which in turn could be further upgraded with the
non-chemical LJC Technology to over 70% Fe. Based on the mining
rate of 9 million tonnes per year ("Mtpa") of ore as envisaged in
the Scoping Study, the preliminary metallurgical modelling suggests
that approximately 2.7 Mtpa of 68.8% Fe containing less than 3.7%
SiO2 and less than 0.23% Al2O3
would be produced. Further upgrading is anticipated to still
produce approximately 2.7 Mtpa of the >70% Fe concentrate
containing approximately 2% SiO2.
The LJC Technology has the potential
to upgrade this concentrate, although recoveries marginally
decline, and there are capital and operating costs associated with
its implementation. A trade-off study is therefore being conducted
to determine whether the additional price premium for the higher
grade material justifies the inclusion of the LJC Technology. This
study will be completed within the coming weeks and determine the
base case process flowsheet for the forthcoming PFS.
Recoveries from the processing of
the hematite ore have historically been low and economically
marginal. Further test-work will be required to determine whether
this portion of the orebody should be stockpiled for processing at
the end of the mine life.
Qualified
Person Review:
Dr. B. Arvidson, MSc Mining/Mineral
Processing, PhD Mineral Processing (equivalent), both read at the
Royal Institute of Technology, Stockholm, has reviewed and approved
the technical information contained within this announcement in his
capacity as a qualified person, as required under the NI-43-101
rules. Dr. Arvidson has over 50 years relevant experience in
the minerals industry, and he has developed over 80 new
applications within the industrial minerals and iron ore
areas. Dr. Arvidson has visited the Kallak site and
supervised laboratory and pilot plant testing of samples extracted
from trenches and drill cores on the site.
Enquiries:
Beowulf Mining
plc
|
|
Ed Bowie, Chief Executive Officer
|
ed.bowie@beowulfmining.com
|
|
|
SP
Angel
|
|
(Nominated Adviser & Joint
Broker)
|
|
Ewan Leggat / Stuart Gledhill / Adam
Cowl
|
Tel: +44 (0) 20 3470 0470
|
|
|
Alternative
Resource Capital
|
|
(Joint Broker)
|
|
Alex Wood
|
Tel: +44 (0) 20 7186 9004
|
|
|
BlytheRay
|
|
Tim Blythe / Megan Ray
|
Tel: +44 (0) 20 7138 3204
|
About Beowulf Mining plc
Beowulf Mining is a mining company
with main activities in exploration and development in Sweden,
Finland, and Kosovo. Beowulf's portfolio is diversified by
commodity, geography, and stage of development of the projects, and
consists primarily of iron ore, graphite, gold, and base metals.
Beowulf Mining is headquartered in London, England.
Cautionary Statement
Statements and assumptions made in
this document with respect to the Company's current plans,
estimates, strategies and beliefs, and other statements that are
not historical facts, are forward-looking statements about the
future performance of Beowulf. Forward-looking statements include,
but are not limited to, those using words such as "may", "might",
"seeks", "expects", "anticipates", "estimates", "believes",
"projects", "plans", strategy", "forecast" and similar expressions.
These statements reflect management's expectations and assumptions
in light of currently available information. They are subject to a
number of risks and uncertainties, including, but not limited to ,
(i) changes in the economic, regulatory and political environments
in the countries where Beowulf operates; (ii) changes relating to
the geological information available in respect of the various
projects undertaken; (iii) Beowulf's continued ability to secure
enough financing to carry on its operations as a going concern;
(iv) the success of its potential joint ventures and alliances, if
any; (v) metal prices, particularly as regards iron ore. In the
light of the many risks and uncertainties surrounding any mineral
project at an early stage of its development, the actual results
could differ materially from those presented and forecast in this
document. Beowulf assumes no unconditional obligation to
immediately update any such statements and/or forecast.