Fab 12A in Tainan, Taiwan is among 17 new
sites joining the Global Lighthouse Network
United Microelectronics Corporation (NYSE: UMC; TWSE:
2303)(“UMC”), a leading global semiconductor foundry, today
announced that its flagship Fab 12A in Tainan, Taiwan has been
selected for the World Economic Forum’s Global Lighthouse Network,
a group of 189 sites identified as exemplars in leveraging Fourth
Industrial Revolution (4IR) technologies to enhance operational
productivity, efficiency, and sustainable manufacturing. Fab 12A,
UMC’s largest production and research & development site, is
also the first semiconductor foundry globally to earn Lighthouse
status.
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Infographic: More than 48 Fourth
Industrial Revolution (4IR) solutions were deployed at UMC's Fab
12A to enhance operational productivity and efficiency. (Graphic:
Business Wire)
Lighthouses are designated by an independent panel of experts
based on their effective use of AI, industrial Internet of Things
(IIoT), big data analytics, and other digital technologies. The
Global Lighthouse Network, co-founded in 2018 by the World Economic
Forum and McKinsey & Company, now spans over 30 countries and
35 sectors.
UMC formed a dedicated smart manufacturing division in 2017, and
appointed Fab 12A as the pilot fab for digital transformation
initiatives, which are subsequently deployed to other UMC sites. To
date, more than 48 4IR solutions have been successfully integrated
into Fab 12A’s operations and value chain, nearly 95% of which are
developed or customized in-house. As a result, Fab 12A has reduced
design kit delivery time by 57%, increased product yields to 97%,
and raised workforce efficiency by 47%1, significantly enhancing
customer engagement, quality, and profitability.
TS Wu, Vice President of UMC and Head of Digital Office, said,
“We are honored to be recognized by the World Economic Forum as a
frontrunner in adopting smart manufacturing solutions at scale to
transform our business. 4IR is at the center of UMC’s sustainable
development, ensuring we can meet customers’ demands in an
increasingly competitive market. Smart manufacturing is also about
empowering our employees to focus on higher-value work and
optimizing resource use to reduce environmental impact. We are
excited to serve as a beacon for other manufacturers seeking to
harness digital tools as well as to learn from other Lighthouses in
the network.”
UMC focuses on the production of specialty semiconductors, which
have higher value but poses complex manufacturing challenges with
their unique functionalities and strict performance specifications.
The 4IR use cases deployed have helped overcome these challenges
and expanded customer engagements for UMC’s specialty portfolio,
enhancing the company’s overall profitability.
To accelerate time to market for customers, UMC leveraged
machine learning tools to shorten design kit creation lead time for
new fabrication processes by more than half. To ensure accuracy and
timely delivery of photomasks, UMC developed an AI-enabled platform
to streamline data handling between the company, customer, and
photomask vendor.
In order to reduce cycle time, UMC deployed a machine learning
predictive model and intelligent gas deployment system to target
key bottleneck tools. Additionally, an intelligent defect root
cause analysis system was created, incorporating smart image
recognition and automatic AI deciders, to quickly identify process
weaknesses and suspected tool issues. This system greatly increased
efficiency in defect root cause identification and tool
troubleshooting, effectively improving yields.
The Fab 12A site spans three separate but connected fabs, with
inter-fab production enabled by an intelligent Automated Material
Handling System (AMHS). With 3,000 pieces of equipment and 68
million possible routes a wafer can take throughout its
manufacturing process, UMC integrated AI algorithms with the
standard AMHS to automatically assign the optimal route. This
enhanced worker efficiency and also improved the utilization rate
of tools and transportation vehicles.
See WEF’s announcement on the latest wave of new members joining
the Global Lighthouse Network, including UMC.
About UMC
UMC (NYSE: UMC, TWSE: 2303) is a leading global semiconductor
foundry company. The company provides high-quality IC fabrication
services, focusing on logic and various specialty technologies to
serve all major sectors of the electronics industry. UMC’s
comprehensive IC processing technologies and manufacturing
solutions include Logic/Mixed-Signal, embedded High-Voltage,
embedded Non-Volatile-Memory, RFSOI, BCD etc. Most of UMC's 12-in
and 8-in fabs with its core R&D are located in Taiwan, with
additional ones throughout Asia. UMC has a total of 12 fabs in
production with combined capacity of more than 400,000 wafers per
month (12-in equivalent), and all of them are certified with IATF
16949 automotive quality standard. UMC is headquartered in Hsinchu,
Taiwan, plus local offices in United States, Europe, China, Japan,
Korea & Singapore, with a worldwide total of 20,000 employees.
For more information, please visit: http://www.umc.com.
Note from UMC Concerning Forward-Looking Statements
Some of the statements in the foregoing announcement are
forward-looking within the meaning of the U.S. Federal Securities
laws, including statements about introduction of new services and
technologies, future outsourcing, competition, wafer capacity,
business relationships and market conditions. Investors are
cautioned that actual events and results could differ materially
from these statements as a result of a variety of factors,
including conditions in the overall semiconductor market and
economy; acceptance and demand for products from UMC; and
technological and development risks. Further information regarding
these and other risks is included in UMC’s filings with the U.S.
Securities and Exchange Commission. UMC does not undertake any
obligation to update any forward-looking statement as a result of
new information, future events or otherwise, except as required
under applicable law.
1 All figures in this paragraph show % change between 2019 and
2023.
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version on businesswire.com: https://www.businesswire.com/news/home/20250114984209/en/
Media contact UMC Corporate
Communications Michelle Yun 886-3-578-2258 x16951
michelle_yun@umc.com
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